Designing and manufacturing of molds and dies
We manufacture the following types of tooling:
- Molds for molding thermoplastics,
- Molds for extrusion of thermoset plastics,
- Molds for extrusion of rubber compounds,
- Molds for casting of aluminum alloys,
- Molds for investment casting,
- Molds for potting compounds and resins,
- Chill molds for casting non-ferrous metals,
- Draw dies.
When planning the project, we carefully study together with the customer the working conditions of the tooling, the material being processed, the life of the products, and the quality of the surface. The tooling is made according to the product model. The CAD software used takes into account the temperature expansion of the tooling and the product during operation and adjusts the dimensions of the tooling to obtain accurate dimensions. After the manufacturing of the tooling, factory tests are carried out with measurement of the resulting geometry of the part. If necessary, the tooling is adjusted with repeated testing.
Our company continuously monitors new trends in the field of materials science, new methods of metal machining and heat treatment, as well as the application of functional vacuum coatings using PVD technologies (wear-resistant and anti-adhesion properties). The technology of chromium nitride (CrxNу) coating deposition by HIPIMS method, which allows increasing the tool life several times, has been tested and introduced into production.
All the above allows to perform the most difficult tasks for manufacturing production tooling in the shortest possible time.