Audit of machining outsourcing

Audit of machining outsourcing is an analytical event aimed at a comprehensive analysis of the effectiveness of the use of enterprise funds for the manufacture of parts for outsourcing.

Very often when placing parts on the side, the company orders parts at prices “average” for the market. Often the "average" price is the maximum price (and sometimes at times overestimated) accepted in the market. This happens due to various reasons: poor technological development, low coverage of counterparties, corruption component, banal laziness of performers.

An audit of outsourcing machining allows you to get an independent estimate of the cost of manufacturing parts

Оur customers are:

1. Business owners;
2. Service manufacturing parts for outsourcing;
3. Companies that organize tenders for outsourcing of machining, tenders for the supply of manufacturing spare parts for equipment;
4. Companies participating in tenders;
5. Companies that organize production, including serial.

Our services:

1. Simplified estimate of the cost of manufacturing parts (rapid assessment);
2. Expanded estimate of the cost of manufacturing parts (Extended estimates);
3. Audit - a complete analysis of the full cycle of manufacturing parts, including analysis of the design, choice of materials, tolerances, methods of manufacturing, logistics services, manufacturing equipment, documentation, contract terms and other factors affecting the final cost of parts. (Machining audit);

What our services give:

Rapid assessment (the cost of manufacturing parts) will allow you to detect and block "holes" in the company, through which money flows away from the company. That ultimately will increase the company's profit, the profitability of the project.
Extended estimates will allow you to negotiate reasonably with the current manufacturer of machining on the price of manufacturing parts.
An audit report will allow you to get a complete analysis of the cost of the product manufacturing cycle, as well as key steps to reduce the cost of the product.

Our task is to improve the product quality, reduce the cost, increase the yield of products, ensure timely deliveries of parts to the warehouse by improving the manufacturability of the product.

Project example:

A manufacturer of components for dairies ordered an audit of the cost of machining an adapter made of stainless steel. Previously, the technology involved turning a part from a circle with a diameter of 150mm. Moreover, more than 70% of the weight went into chips. Our solutions, one of which, which consisted in using a thick-walled pipe as a blank, reduced the cost of the part, reduced the production time, freed up the working time of the machine. Thus, the company saved 270,000 rubles for the first quarter of the solution implementation, refused to buy a new machine.

Project example:

A company that manufactures attachments for motor vehicles has ordered an extended estimate for serial, standard parts made by outsourcing. Thanks to an expanded estimate, the customer argued reduced the cost of manufacturing standard parts by 15%.

Project example:

A company participating in the tender for the supply of equipment for public procurement has applied for a rapid assessment service. In one of the lots was the position of manufacturing components of the equipment according to the drawings. In the shortest possible time, the customer received from us an express assessment of the manufacture of products, and made the right logical decision to reduce the price when participating in the auction.

• Among the evaluated services in the field of machining;
• Calculating the cost of turning and milling;
• Calculating the cost of chiseling work;
• Calculation of the manufacture of gear cutting;
• Calculating the cost of thermal operations;
• Calculating the cost of casting;
• Calculating the cost of electroplating;
• Calculating the cost of welding;
• Calculating the cost of erosion cutting;
• Calculation of the cost of installation and plumbing;
• Calculation of the manufacture of containers and packaging;
• And many other types of work;

Our advantages:

1. Quick timing of the calculations
2. Warranty: we can always place an order, calculated, at the price indicated in the estimate
3. Open Reporting
4. Experienced engineers with more than 30 years of experience.

The experience and professionalism of our company will allow you to save money in the manufacture of parts for outsourcing. Send a request for services in the audit of mechanical processing and get an objective assessment of the manufacture of parts.